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<br /> American Property Development,Inc.
<br /> 110 110th Avenue NE suite 550
<br /> , Bellevue,WA 98004
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<br /> ��. � � � ' �'� � '� Cultured 5tone�'Electrical Box Stones Scuffing �i finished swiace areas.Masonry and other building produds '
<br /> • Parts B Volume' ' '` �I Instaliation Instructions Scu�n occurs on all natural stone,Occasionall some scuffin � '' �' �' �
<br /> Y figurc 8 B Y S ,i subjected to these conditions may develop staining and,when
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<br /> The Preferred Name In Stone� ^PP�`°�"e15- ' "'"�`�"������-�-`=� ` � - wi��occur on the surFace of Cultured Stone' roducts.This � combined with severe freeze-thaw conditions,ma eventuall �
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<br /> Mwtar Po tland Cement Masnn C ment A�ated in.
<br /> r ry.e Hy L �e Agyegate alcernamiglongarM ; �-�-,.,„,.,,� ,,,,,,,.,,��;,�,.��d ��;,},,.� � Y Y
<br /> , T�e o�si��aPa c�me„� rY�,-r.� o���m,e p�nty zao�<m&���ne i', �- '"� _ can enhance the natural appearance of your Cultured Stone cause damage,The application of Cultured Stone`�products under � �"� � ''�,
<br /> �� opposice d�recuons. � ^+�--�e^'-+'*-�+4'�. ,�, : c
<br /> �»,�.�� � � manufactured stone veneer installation.�ome scuff marks can these conditions is not recommended.
<br /> N 1 — l 4'h to 6 �y� -I ..n„���� „ I Staple GunlHammer MehljolntlnyToollWood Stick ���
<br /> i - z�r.ro a �'•> ' �- '�� be removed by cleaning as described above. �noP�r�g»�arne�re����a��nr.r�e, �v����n�8�o���� i
<br /> � � ' � � � � � � � � � � � � � � " � Rainscreen Statement ������������ '�
<br /> E.InsCall Flat Pieces � ^^� ^`�" Efflorescence I
<br /> B.Mortar Color ��: " �-- �
<br /> Some buildin codes re uire a rain cr in i
<br /> Tinting mortar complements the color of the stone being installed. After the corner pieces are in place,flat pieces are applied ; ,,��.. �=� Eftlorescence is a water-soluble salt that is deposited on the I S q s een beh d dadd ng �� � �
<br /> Culwred Stone�and Cuitured Brick�Product Installation Instructions ! I _ workin toward the wall center Fi .4. !' ���. - sur(acc of stucco concrete bnd<and other mason roducts ' materials,induding manufadured stone veneer. If you are � � `� I
<br /> are availab4e separately from your Example:Use tan mortar with earth tone stones.This will greatly S � 8 ) � �.=, � � � ry P installin manufadured stoneJbrick veneer in one ofthese —"�`� ;',
<br /> Dealer and can aiso be found at www.culturedstone.com enhance the appearance of the finished installation.Regular ;i ��"�"�.; �-�"�""�'"� � `•"` by the evaporation of water from the wall.On rare occasions ; g Ma�o�'�TMow�i ro�rsi�r,�i aro��eag i �
<br /> �� =�°' '.� urisdictions,or are concerned about extreme weather conditions, �^aPM^am°na�� cAcc�n�c��o�naah��t i'
<br /> om lement our Cultured Stone�' �;��"^ F; re 9 �' `���-'"�`�"�" �""�"�""'�I � .�"" 2�" e�lorescence will occur on Cultured Stone`� roducts.To � I:
<br /> mortars can be tinted to c p y i .�„ ,_�T� p
<br /> � it is recommended that you choose a rainscreen system that can �
<br /> Buifdin code re uirements var from area to area.Check with local authorities for buildin code re uirements in our area Carefull roduct usin iron oxide i ments available from our dealer. s'' •�/'� I nrc��i,v�-�>�e�:e.eE�<��,5�r�. _,, ,.�•: nr^�m.�-�.o'.�a kof���;.,i��x�t�,= ~ remove efflorescence,allow the stone to d thorou hl ,then �---
<br /> `1F,�,sy: scrub vigorously with a stiff bnstle brush and clean water, achieve the following:
<br /> g 9 Y 8 9 Y Y ' P 8 P 8 Y naa�r na�vre=e�. a m;,�rit�d ��.:tr.a ho�. o:�;,, h' 8 Y � �
<br /> read all Instailation Instructions before proceeding with your Cultur�d Stone°products application.Observe safety precautions, , '�' ' � �`"�`r,':'''°
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<br /> Cultured Stone°�producks are covered by a 50-Year Limi'ted Warranty when installed in accorclance with the manufacturer's Instailatlon i ' C.A I in Mortar to Pre ared Su r face Area � '�' I � _� Rinse thoroughly--do not use a wire brush,For more diffcult ',i • The system shouid create a space with a minimum depth of ii 2�86
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<br /> �.::,,,,..�-��-F"w�m�- �-�, � � ! la (I Omm)and mawmum depth of/ (I 9mm). REGISTERED
<br /> Instructiors.See warranty on page 7, I Usin a lastgerers or mason's trowel Fi .5 and 6,a I mortar .�--� -----•-�• _ �''„„,,; efflorescence problems,scrub thoroughly with a solution ." Hockend7mwel '
<br /> ! g P � g � PP y �"=' `"" � The matenals should be corrosion and rot resistant � �
<br /> i /z"to%*'thick to prepared sui-face area.Do not spread more F.Kee Your Martar oints Consistent � , of I part white household vinegar to S parts water, Rinse � i R�H CT
<br /> ESTIMATING THE STONE RE UIRED Note:Weather-resistant barrier must be used on all p � thorou hl .For unusuail diffcult cleanin roblems,contact Unless otherwise designed to manage moisture vapor,the
<br /> Q ; I, than a workable area (S to 10 sq.ft.)so that mortar wiil not Place the individual stones dose to ethei;creatin uniform ��� y g y y g�' �-���
<br /> exterior and interior mortar applications except for g g our local Cultured Stone"dealer. ; system should be vapor open, r+ � ,r����-.
<br /> Determine the amount of Cultured Stone�products needed by . "set up"before stone is applied. Y U� - - i
<br /> those over mason or concrete. joints between them.Cut and trim as required to achieve 'I
<br /> measurin the area to be covered.Measure the len h times the � - '' • If rainscreen space is created with a matenal other than solid Wheel6artowand Hce �'
<br /> S � Meti��� , Concre[e B�ock consistent width in the mortar joints.Then trim and fit small ;:;� ,« ,,,'� Sealers strapping(furr7ng attached directly to framing,the following (Mixngmornr) ��.ei
<br /> height to arrive at the gross square footage of flat stone needed, �,Flashin �, pieces into any remaining voids(Fig.IO), t � - must be considered.Lath fasteneis must be ca able of
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<br /> Subtrad s uare foota e for wmdow,door and other o enin s. g ' �' ;a ;.•� ;: .,-�� f � �t'� rv �, Sealers are not necessary on Cuitured 5 one pioducts. P I STATE OF WASHINGTON
<br /> q g P g i.To maintain the weather-resistance of the exterior wall on � , M°"� - su ortin the wei ht of the f nished wall daddin s stem !' ,
<br /> Measure the linear feet of outside corners to d termine the r Mo,�,� ' ` However,some customers use sealers to help prevent staining PP � 8 € Y ,I
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<br /> e ;, ' ' ` ` ��, ' considerin the unsu orted/cantilevered ortion of fastener
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<br /> which stone products arc installed,rigid,corrosion-resistant ! ` " ;•: ��- - f � :,� , - � =- q "" in applications prone to smoke,soot,dirt or water splashing. g �P P ,
<br /> P flashin wee screed and a means of draina e shall be ' . :i: "' ;';;_ F�s�re io ` �""�"' R„_ _„ --, �, �� �- "�`� that is equal to the thickness of the rainscreen materials. �',
<br /> amount of corner ieces needed.One linear foot of corner
<br /> 3 S� P g i i.� i ,.. - ° If ou choose to use a sealer,make sure it is a silane-based, ! " -'=LL"�
<br /> pieces covers approximately/a of a square foo't of flat area. � Pos Can large pleces „t �,�,i i,�x<-,,,E o e,,„�,a� ��,.,,,,;, F ,,,_ r� �d s:.,< y T t i I
<br /> installed at all penet�ations and terminations ofthe stone � I� r.s�,�ne���m.�a r� s���,ox.�e�ei�„� ,��n�.use«�,,�,�a;;e �e�,ee�or oue,e�a�„o��»�te���i breathable sealer. ake no e that scalers may darken the color wni�keroam
<br /> Subtracttheflatareacoveredbytheiinearfeetofcomerpieces Applymwarusinga Applymorvrusinga �:mau��o���. 'I� �' OverheadA lieation MasonrgCir<ulaqTable,WeeCutSaworGrinder ,-'';
<br /> dadding.Flashing type and locations shall be in accordance Figure 5 pias�erers�rowel. figure 6 m,�o�y YfOWe1 ` snm,s�r������d. a�o��d Ei�n�;�ai eox s�o�,�. of the stone.A sealer may also slow the natural mpvement PP withCarbanindum orDlamond Blade �a�a���e„��n�a��k�
<br /> from the square footage of flat stone required.You may wish I w
<br /> with the requirements of the applicabie building code. � of moisture out of the stone and increase the possibility Overhead,horizontal a-sloped applications are not included
<br /> to obtain some extra stone to allow for cutting and trimming. APPLYING CUlTURED STONE`� PRC►E?UCT$ ' ;I�� NOTES:Electrieal Box Stanes Installation of ef�orescence and/or s allin For information re ardin in our building code evaluation reports or acceptances.These j:
<br /> 2 For additional recommendations re ardin (lashin refer P g• g g ,, � I
<br /> In addition,be sure to verify whether the texture chosen is g g g' � See a e 4 for additionai instructions concernin Pro-Fit�'Led e- G.Cutting and Trimming •Eledrical Box Stones must be installed in accordance with a lications ohen re uire s ecial a roval/ins edions b local
<br /> sold based on coverage with a%"mnrtar joint or tight-fitted, to the following lr•ade associations,standards,organizations P g d g g Stores can be cut and sha ed for fit.Use wide-mouth ni (�
<br /> adual perFormance or application of sealers,contact the PP �t P PP P Y C( . . i
<br /> � and resour�ces: I stone,Pro-FitF Alpine Ledgestone and European Castle Stone, P P Cultured Stone'"Instailation Instructions. manufacturer of the sealer directly. building code inspectors,Contact your archited or engineer fa• �1, V../ T 'I
<br /> Most texture coverages are listed for a/z"joint,the exceptions � ers or a hatchet Fi , I I and 12. Refer to � e 7-Tools '� �
<br /> � P � g � � p`g •E�ension bo�li ht fixture or rece izc le late must be attached in assisfance designing these installations. 'I 'I
<br /> being Drys[ack Ledgestone,Ew•opean Castie Stone,Pro-Fit a. ASTM E 2112 ; , A.Startin Point g P` P
<br /> 8 Required.)Some broken stones may be found in the box. accordance with manufacturer's instructions and locai building codes, Use of Cultured Stone�Below Water Levels
<br /> Ledgestone and Pro Fit�Alpine Ledgestone. b. As halt Roofin Manufacturers Assodation ARMA ' ' Apply mortar and stone working from the bottom up,or most These also may be used in fiiling gaps between large stones. I� wdrMouthNlpperslHa[ahec DustMask"� s�re�rcia���z���
<br /> P $ � � � � Cultured Stone"veneer�is a lightweight concrete material and Mstatlation Over T'hick Foam R,;mm;Rg,�o��� �
<br /> Fa-mula: c, Brick Institute ofAmerica BIA I ' stones can also be applied from the top down.Working from For best fnished appearance,coat cut o�-broken edges will not deteriorate from ex osure to fresh li uid water•.The I i '�� �
<br /> � � I I the to down ma hel avoid splashin ieviousl a lied stone (� Tusean Linkel Installation Instructions p q Installation over foam board thid<er than/ may require speciai COPIRIGHT �C 2018, ALL RIGHTS RESERVED • �
<br /> Length x Height=Wall Area d. The America�PI ood Association APA � p Y P g P Y PP with mortar.1f possible,position cut edges up when they � fastenei�s.Consult our ar'chitect or en ineer for assistance . '
<br /> � � � i with dri in mortac Led estone t es sfiould be installed from Method One use of Cultured Stone' veneer below water level,in which ,� Y g
<br /> Window Width x Window Hcight=Window Area PP S S YP are above eye level,down when belaw eye level.SAFETY , —1 .
<br /> e. Local building departmerrt the bottom u c+� On installations where the to of the o enin rovides no su ort the water is chlorinated,treated with chemicals or dirty wili designing a t6ick foam instal�ation.
<br /> Lineal Fee�of Corners Required x.75=Wall Area P GLASSESANDA DUST MASK SHOULDALWAYS P P g P PP likel cause discoloration as it would on an concrete,natural CultuYed Stone'� 50-Year Limited Warranty i SUBMITTAL/REVISIONS
<br /> Covered by Corners E Architect or�engineer I BE WORN WHEN CUTTING ANY CULTURED �' for the bottom edge of theTuscan Lin'tel:Install metal support Y Y Ca in Off the Ex osed To of Exterior Walls Cultured Stone� roducts are covered for a eriod of 50 ears -- -- ----
<br /> Wall Area-Window Arca-Wall Area Covered b g. Cultw ed Stone�Flashing and Best Practices B.)oint Width STONE�PRODUCTS. brackets as per Cultui�d Stone"Installation lnstrudions for stone or other materials.Cultured Stones'concretc and rnany PP 8 p P P P Y #� DATE DESCRIPTION
<br /> y In order to obtain the most natural look, oints should be as natw�al stone materials are sub ect to otential dama e from To achieve a fnished architectural fook on horizontal or slo in from the date of purchase when used on a structure which -,- -
<br /> Corners=Square Ft.Flats Re uired brochure,or visit www.culturedstone.com for a 1 Watertables/SiIIs.Then install Lintel stones in a full setting bed of 1 P S P S _
<br /> 9 ' nanrow as ossible.The avera e should not exceed '/i'in i � adverse freeze thaw conditions.Water should be drained to areas of exterior walls, iers,retainin walls or other wtiaces, conforms to bcal building codes and when installed in I 8�9'3�j@df.$� 1�7B�JY�19mtl1
<br /> downloadable PDF i P g � mortar in accordance with Cultured Stone Installation lnstructions. P P S ,I
<br /> width.An attractive look can also be achieved by fitting stones �� below susceptible materials pnor to freezing temperatures. Cultured Stone`�Capstones or a poured-in-place concrete cap accordance with the manufacturers instructions.Cultured Stone�' � ------- --
<br /> TOOLS REQUIRED Method Two �' will re air or rovide,free of char e new materials to re lace an
<br /> tightly together if desired.If using tight fitldrystack method, � Pressure and abrasion from constant fast flowing water !I must be used to provide adequate run-off protection to the P P g � P Y I
<br /> Choose the tools required for your installation-see page 7 for D.Metal Lath it is important to make sure scratch coatlbacking has been " On installations where the 6ottom edge of theTuscari Lintel will may cause some surFace detenoration as it would on other wall areas.Caps should extend a roximatel I"-2"be ond the determined to be defective.This wamanty is limited to the original -- ---
<br /> illustrations and appropriate use. I. Minimum 2,5 Ib.galvanized expanded metal lath(diamond j covered completely by the setting bed of mortar.This will '0'` � � be supported by a window or door frame's molding or profile: concrete materials.The surFaces of concrete and man other I fnished stone surface.Cultured Stone�torner ieces flat purchaser and may not be transferred to an subse uent owner. ' �
<br /> mesh meetin the re uirements of ASTM C 847,or min, ! Figure i i Figure t2 - � Install Iintel stones in a full settin bed of mortar in accordance Y P y 9 !i, � L ,
<br /> • Safety G'asses and other personal protective equipment � g q I i conceal the scratch coaUbacking and prevent pockets from r m w�n wide� Trim w¢h g materials may be affected by exposure to extens+ve salt-water pieees,or hearthstones should not be used to eap walls. This warranty does nat cover damage resulting fi�om: - --
<br /> • Staple Gun or Hammer•Wheelbarrow&Hoe • Hock& 18-gauge gaNanized self-furring woven wire mesh meeting forming behind stones that could trap water. mourh nlppen. a hacchec '� with Cultured Stone�Installation Instructions. condikions.Cultured Stone�veneer should not be considered I ; ,
<br /> the requirements ofASTM C 1032. ,II • Settlement of the building or other wall movement I __�___—
<br /> Trowel • Mason's Trowe! • Margin i rowel • Masonry,Circular, Make sure you do nol cause deflection to window with weight a waterproof material. Retaining Walls -----
<br /> 2 For metal buildin s and o en stud construction--minimum C.Setting the Stones NOT"E8: ;I �I I • Contact with chemicals or aint I
<br /> Table,Wet Saw or Grindcr with Carborundum or Diamond S P _ ,I of Lintel.If there is any question,use method one. All retainin walls must be water roofed at the fill side.Wall P
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<br /> Piess each stone into the mortar settin bed frml enou h to Level and Plumb Joint Lines , S P C-
<br /> B!ade •Wide-Mouth Nippers or Hatchet• Dust Mask�'� • Level 3,4-Ib.'o°nb,paper-backed,expanded galvanized metal lath. g Y g � �, INCORPORATE GOQD Bt1iLDING PRAC7lCES construction should incor orate ro er use of ranular backfill • Discoloration due to airborne contaminants I - -
<br /> � I squeeze some mortar out around Che sfone's edges.Apply pressure �Nhen applying Cobblefield manufactured stone veneer, GENERAL IN�ORMATION p P P g i �
<br /> • Metal JointingTool or Wood Stick• Grout Bag•Whisl<Broom 3. Or other code accepted mcsh or lath. g p P Building Code Requirements j and rovisions for ood draina e.A continuous lon itudinaf drain � Staining or oxidation I, _____ __
<br /> � to the stone to ensure a ood bond.Ensure com lete Eurn ean Casde Stone,Limestone,Rockface,Coral or , P S g g
<br /> i CleanEng Building code requirements vary from area to area.Check with alon the back of the wall set in drain rock is recommendcd. '�-
<br /> i coverage between the mortar bed and back surface Ledgestone,endeavor to maintain level and plumb joint lines. I g �I
<br /> $UNDRY MATERIAI. REQl,11REM�NTS f. Fasteners , i �i Dirt,etc,may be removed by using a strong solution of local authorities for building code requirements in yow-area. � This warranty covers only manufaduring defeds in ; !
<br /> of the stone.Mortar may also be applied to lhe entire back Also,long rectangular pieces wiil look most natural if applied ,� I.
<br /> A.Mortar Com onents I. Galvanized nails,staples,concrete nails, � I granulated soap or detergent and water with a bristle brush. Carefully read all Installation Instructions before proceeding Chimne Ca Cultured Stone�manufactured sfone �oducts.Cultured Stone" �' - � --- -- - ---- � .
<br /> p i of the stone(Fig.7}.When stone is installed correctly,lath will horizontally. Do not use a wire brush as it will cause dama e to the with our Cultured Stone�manufactw-ed stone veneer y P p i T
<br /> I.Premixed:T e N mortar. 2. Corrosion-resistant,self-drillin ,self-ta in ancake-head not be visible, g y I Alf chimne chases must be ca ed with a one- iece ca is not responsible for labor costs incurred in removal and I; I •
<br /> screw with/6'hea of I , I n River Rocic and Stream Stone II
<br /> ce.Rinse immediatel with fresh water.For hel with serious a lication. Y y PP P P
<br /> p p g gt ' j! that extends I"-2"be ond the finished stone wrface to P P
<br /> 2.Mortar mixed:as erTable#2 on a e 3. ' d, %" e h or swtable to obtain II I sur-Fa y p pp re Iacement of defective roducts,Hearthstones are not I I, i
<br /> 3/' enetration be ond inside wiiace of inetal. Used for ' �i When a I i� River Rock or SU�eam S[one, lan the lace- ;I cleaning problems,contad yow�local dealer.Do not attempt I, ;
<br /> 3.Mortar color.iron oxide color(if desired). p y ( F�g�re� PPY S P P j prevent water from entenng the wall system.Ch�mney or wananted for use on the ground or as a surface area subject to �
<br /> 4.Water:°o#able water installln to metal surfaces such as metal studs or metal M���,Pvi�ea ro�ne ment of stones to minimize trimming and cutting to maintain � to elean using aeid ar aeid-eontaining products,powery Exterior Applications chase construction should incor orate ro r f t tr ffi . i �
<br /> S �, p p pe flashing. oo a c
<br /> entire back o!fhe scone. I,
<br /> NOTE�Additives should not be used unless bui4ding siding.) ' a_�•- � the natural look of the rounded shapes, washing,sandblasting or wire-brush cleaning. Make sure that the application of Cultured Stone products _
<br /> and the strudure thcy arc being applied to incorporate good '�
<br /> approved by building official.Additives should meet 5alt and de-Icin Chemicals CODE COMPLIANCE EVALUA71pN AND LISTINGS
<br /> F. MOSOftYy SBdIEY � Care must be taken to avold smearin mor ar s � Ledgestane Types I g building pradices.Rigid,COrr0510�-Y2515tdnt{ld5fling Sfld�l be '^CAU710N:Conwins Crys!aliine Slica.Dusu f-om cutting or:awing may crea;e '� i i
<br /> the requirements ofASTM C 270 or CSAA179. , g t on �rra eofstone. I Because all concrete and masonr are vulnerable to dama e b ' ,,;��.h,,�� ICGES ESR 1364.Tested or listed by Underwriters Laboratories, i -- ---_--- _—_
<br /> I. Silane-based breather- e sealer if re UlfeCi. I ' A<cidental smears or mortar droppings should be removed asing a whisk �Nhen applying ledgestone types,keep joints as smail as I Y g Y installed at all wall penetrations.Elashing type and locations rMss�ni��, � d.o�ns orin�s P����c maY��se���������,or me nosE,;r„<,Ai a„d
<br /> �P � q } ' 6rao�„o�ry ateer�„o�wr nas ne�o�»e�r�mbi. ossible to maintain a natural look,and install from the bot- � salt,Cultured Stone°'produds are not warranted against damage shall be in accordance with the re uirements of the a licable I, respiratoryc��tt.n�o,d Proio�,ged or�PPe�t�d��i,aino�ord�n:e�n,cr,�s P�od��c Inc.,City of Los Angeles RR23744,HUD Materials Release �j
<br /> B. Weather-Resistant Barrier See"Sealers"in General Information section(page 6). Y �' ! q Pp �i a p�Periy rcced NiosH aPP�o�ed N-9s ser;es d�sPo:�ie��ar����a�e r;e,���x ra�P�e�P No.131b,Texas De t.of Insurance Nroduct Fvaluation EG21.
<br /> I �� D In pi �r tom up.Slrike joints deeply,being tareful not to expose the I incurred from salt or other chemicals used to remove snow or building code.On exterior applications,the incorred ��5����:o��r����iy�erP��a to as�d�s�R�ds�;s��,o„id he�sed wr,e�,,,e�h,,,;��iiY � --- ,
<br /> De endin on local buildin code re uirements,barrier i stall Corner eces F st back ed e o(stones or scratch coat/backin .See a e 4 for � '
<br /> P S S � I g � p g �'i ice.Do not use de-icing chemicals on areas immedia[ely adjacent installation or absence of flashing,cant strips,gutters and i; a�t���,a�r�s�od��c�e.g,,:aw�����m�o,dr�ir�g��s�m�ia�d�n g���e,acmg Pro�esses�.
<br /> shall meet the requirements of ICC Acceptance Criteria 38 If your application requires corner pieces,apply these first.Notice i i n - P - i � i� to a C�dtured 5tone�manufactured stone veneer a IfCdtIOII. Wear�ong-sleeved shirt,long pants.gloees and safety glasses w.th ide shields m�r�n t__ __
<br /> "Accep:ance Criteria for Water Resistive Barriers." � that the corner pie<es have a iong and a short ieg.Alternate additional nstruct o s regai ding ro Ft�Ledgestone,Pro-Fit PP downspouts may resu�t in diveision of water run-off onto !'I h�di�,g��a�� ��r�P�„aie�di.w35n i,a�ds��d ra�e w�tr,�aN a„�wa�m•�a�er
<br /> these in opposite directions(Fig,8). Alpine Ledgestone and European Castle Stone. �II immediateh/after i,a�d.�ngm�:P,od�a
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<br /> SURPACE PREPARATlt?N FOR MORTAR WATERTABLE/SiLL INS7ALLATION5 ,� i
<br /> INSTAILATIONS Watertables/sills provide a transition piece between a sto�e ; GROUTING AND FINISHING JQINl'S TYPiCAL 1NSTALLATION5: i C.Setting the Stones IIVSTALLING FINISHING TOUCHES ; -�[
<br /> wainscot and other exterior f�nishes and for water runoff.The can I A.Grauting Joints Wood Frame: ; Press each stone into the mortar setting bed 5rmly enough to (,�)
<br /> Usin Table I,determine the correct surface re araCion for Y i� _� � ••..� Hearthstane lnstallation InstrucYians I i -v
<br /> g P P also be used as a windowsill.Install usin alvanized metal su ort �f additional mortar is required,use a grout � e squeeze some mortar out around the mortar groove at the back �
<br /> your installation. g� Pp ba to fill in oints Fi 13 Care must be ed e of com onent A 1 ressure to the com onent to ensui�e Hearthstones are not rewmmended or warranted for i, I O
<br /> brackets(Simpson StrongTie A-21 or other galvanized right angle g 1 � S )• S P PPY P P exterior use or as a surface area subject to foot traffic. � ■
<br /> bracket with holding capacity minimum 5 Ibs,lLF) fastened with taken to avaid smearing mortar on surface of � a good bond.Ensure complete coverage between the TERRA CRAF�`''Pavers are available from your dealer for use � �
<br /> q»nsnds I n\ �
<br /> � i T,��z��„��a galvanized nails or screws penetrating studs I"at a minimum of 16" � stone.Accidental smears or mortar droppings Z � mortar bed and back surface of stone.Mortar may also �' �
<br /> r fle���We ,;1- ' ��,a,�,Ra,��,� i = as a hearthstone or for patios and walkways. i `(� .
<br /> , �,,,�,�,�,,,. on center.Two brackets per sill is preferred if blocl<ing is present, should be removed only after mortar has 6 be applied to the entire back of the stone.Check for level and � �
<br /> _ T�PoiZi�ave�a� �"��^^a'��'"� Use construction adhesive to bond stone at bracket locations, � become crumbl usin a whisk broom or dr F'gOfe 13 3 Iumb. A.Plaee Mortar i I > �
<br /> e R1m��Ra�,��� !�� PP q , g g i, Y g Y Grouo jo no. I P I
<br /> "'e'a"�'n Caulk and flash as re wred at Water-tablelSill locations usin an ; !
<br /> „ R�����s�h �e��,�qe� bristle brush.Never use a wet brush or wire Place mortar 3�,'deep in 3-inch wide strips I inch apart on �
<br /> a roved corrosion-resistive flashin that extends to the surface �' brush. q �� D.Install Flat Pieces ! � /n
<br /> � s�a,�n�„m,o„a, � _�.--�{ n,o„„, �il i i pre pared suiface(Fi g. I6), z
<br /> � r t .� o f exterior wall f inis h an d is installed to prevent water from re- ; '' After the first cor�er piece is in place,the adjoining flat pieces �' � V J
<br /> ' �„�,e,s,a„a. �'s ' c,,„„„,S,o,,; entering the exterior wall envelope. B.Finishin g Joints 5 o f e a c h c o u r s e o r p a tt e r n a r e a p p l i e d,U s i n g a t r o w e l,s f r i k e o fl �J �
<br /> � Praauct :� ; PraGuct �! \ �
<br /> � F;B�re i � ` F�g�,�2 Windowsltl Cross Section Wainscot Cross Section � When the P ortar��i(ts havge become f r� _ �', the excess mortar around the edges of the compone�t prior to �T "" " p��e morar for 'I� I � �
<br /> or"thumb- rmt' dr settin time will var plaang the next component.This wdl allow the next adjacent (1'�
<br /> •InteHerFlnl�hPer ; � 7
<br /> =«•a��� de endin on wall surface and thmatic - He�rtns�o^e��S�u,��o�. v
<br /> ' MotefBultdnq �1x4SeudWaP � P g Inseyuerce(I)sheathirg(Z)twu�ayersofweathewesiran;barner(3)gaYvani�ed III componenttofttightly(seeFig. lS).Choosetheearreet :�� , n,
<br /> cM,w„<� } y P P m�i�m,(A m�w�;s a��c�red sm�zma�Urr�n�d,m�,���e��m�ra�o,�c ; length component to ensure that vertical joints do not --�" I ' W L
<br /> c��,e�aw ��1 :� ����z�wW a I conditions,the should be ointed u with > (� (> i
<br /> MasmrySWace � NkatlnrFeslem�a .CaWkidshln� �Sheethln9 .. �II � � -
<br /> �«�<<pe� uR�9u�na• .w,��ti�.R�.�.�,� a wood stick or metal ointin tool.Rake ' o i, line uo. °
<br /> ��M,,,��a,ro ,.„,., 1 g Ri id Foam Insulatian: B,Install Hearthstones �
<br /> •Galvan xed Weod I� � a i I�
<br /> � !y MatalLalh So-ew 'ExevtwFlM�hper OUt E'.XCeSS IT�O�HI;compact and seal edges -�-t �
<br /> '�r/ s`„°°",` „ � Fig°�`is Place the first Hearthstone onto the mortar bed and level ' �
<br /> �. . ..,,�_., Scre�ch Cwt .WaternNd51H Swne .Ca1N fl:�hln
<br /> uwi�. �- Ma��e� Y !'I around stones(Fig. 14).Careful attention I � ° �'.,'� -`"-� Scrike off exvuded morwr �
<br /> " + �°% '°°^�°�""^ ""`"""`°' f` rrom ed e bero�� lacin nexc Fi . 17 Place ad acent Hearthstones,ali nin and levelin /
<br /> - '� 4dhuMe�BruMet •CmnN<ebn � to proper and even jointing will result in a �" !i g P g � S )' 1 S 8 g � V
<br /> � c � '� canureasime* � �o�.�w�w�b) ��.. nabnne{nruMee i . . Pigure 14 �� 2 a ' mmponenc Wlth the'll'St 12Ce. . � `
<br /> c�i���aas��,e, P,���, �«.ao�,o�n> prrofessional looking firnsh. `r -t= P � �
<br /> �. p,�„�� � - .emvm�z.aM�m �� f�Nshing ahe j�6. �r ��� , (ProFiY`Ledgestone shown) � �
<br /> � rp ; ea�x��,xdam� a •wu�.�>eiersus�a�e 'i - 'j,`"',.,r• _ ,_. �
<br /> . �!: CapackySLbJIF .G>Iva�tredMenl .r%. ��-�p— —�" � I .
<br /> � Fi ure J Fi ure 4 v •r+aro.s�nm e.a e."k`�Hdei"� I C.C�Caf11f1O Finished Ofl �'E i# � �� �I O
<br /> H 8 . ' B '. ��� Capa<IrySL6ilLF b � � �'��� . 4 p,,. :� _.' .��,d . . �.
<br /> ��__
<br /> "a'" •�ry At the end of the work da,or�when mortar is suffciertl set � .� � Ili 5 �
<br /> ���e �v.oe�esm�.� .,; s<..w � �' y ,"" � f �, ^3,: T.l �- �"'- . Flgure 17 �
<br /> r���"__ �
<br /> Gilr�nlss+IWood I
<br /> • ` , . • ! un the firnshed ob shauld be broomed or brushed to remove 5 � � '- -- � aia�e Heann:�o�e. '
<br /> .� - '? . .Wa�thenPeY�um .,e.� •MormrSett�nYBsd r � .� �.°+� R"y�",�z`'�z � r,
<br /> eimi � should never be used to treat thehmortar o nts arthih � � '��� , � � �, " j�"" � W � �
<br /> •���ti,�s�o��� �h - � � W � W
<br /> If�fl ERdR&UCiERIOR P.��� ; --_ --
<br /> WALL SURFACE PR}P/V�IION REQUIRm 6 e
<br /> �F,�i„�e io�r�Periy�a�ik casn:�g�des«���i��uese��scai�ac���d��a_�s ma y wdl cause staining that will be difficult,or im possible,to remove. , F- N
<br /> Rigid Backwall co�e�-sneau,��,,w�u,a m����„�R�oro�,e�i�iay���or ret�i���,wa�e��a�,�daetotne sitia���. Do not use aeid or atid-based produets. If joints need add�tional mortar,fill�oints using a grouf bag.Tool
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<br /> w.,rbo��a t,rc�me�-t e�a�n��=��s���r,b��:e�;,a o�nti mm� E.Cutting and Tritnming 1-
<br /> m r�i
<br /> . n fini h'oint f II i r vious in tr i nder"Gro in
<br /> a d s s o own e s udons u ut W
<br /> , 1 €P K
<br /> Pry�n�ootl mum 6 at ver[ical;oints and minimum 2��n���o�: INSTALLING S70NE Al" GRUUND LEYEL � In sequence(I)ng�d foam;nsu:a4on,(2)lwo Inyers of weathewes�staril barrier, Vertical or horizontal cuts can be made using a table saw,CIY'CU�dP 'i I �� U
<br /> Paneiin, ointsir.shln le(ashion.Then,lnaccorrianmwrthloral ADD1710NAL INS7'RUCTIONS FOR PRQ-F17� %3 metallath, 4 scratchmat,(5 morWrset[in �ed, 6 CulturedS?a�.e" I d11C�FlftlShlllg'OIIltS.��fISUI'B�"�2d1'thStOIl25 df'E 58tlft 8 CO!YlP�2t8 '' � W >
<br /> P i s � � �� ) g {> saw or small grinder equipped with a dry cutting diamond or ; I -�
<br /> osa �,�id�� �oae,i� d��na,i iari,�rm�sn�s� a;�a- Kee the finished ed e of the Cultured Stone'° roduct a minimum LEUGESTONE PRO-FlT� ALPINE LEDGESTONE i,
<br /> g p an g g P g � i I y' manu(adured riore venecr,(7)moriar joini. beC�O{fT101'tdG
<br /> co���ztP e��d ���ea�aas or n�Pi�,s^o�,«�t��ve,z,y anec�a;��� of 4"a�bov P t adegf earth or 2"above pavement.Use a 2"x 4" ' i carborundum blade. j O W
<br /> roiy�cy,��ei�s�iar«�aoyd sn,d5am����n�morirs cor�u�����ywraPwea�r,��- levelin stn strai htedge)orweep screed/flashing.This will: �' AND EUROPEAN CASTLE S7QNE Masonry or Conerete: ' ; �
<br /> nsrziled ove�a R:g�d Rarkwall resistant harrier and metal lath a mmmn;m of 16'm ' C.Cutting and Trimrning Hearthstones I Q,.,
<br /> • Provide draina e as re uired b a hcable buildin code. Fit the)oints Tightly �' Hearthstones can be cut as required using a circular saw ft-
<br /> ner,traming memberaro�.nd���oursidP��,d;nsde $ q y pp' g � CUTTING SHOULD BE DONE OUTSIDEAS SOME �
<br /> �omer5 tF��.��. Install all these produds with tight-ftted joints.Generally, i DUST WIL�OCCUR.SAFE'fY GLASSESAND A ' w
<br /> •Avoid possible staining of the stone by soils containing alkali com onents should be laced buttin each otF�er and ali ned � ted with a carborundum or diamand blade or using a mason's
<br /> eiea�&Untreated exam�„e��wiy P��2d�o�<mc���s�,y;��s �:n:�c or other minerals. P P g g i' DUST MASK�'�SHOULD ALWAYS BE WORN WHEN brick or tile saw,Place finished edges at exposed areas. —�---
<br /> co��«ece cs r�,�5nea s��ra�e�o�,ams�o r�i�as��g��c5�ro�m o���. for level and plumb,When installing,the backs of all these I � CUTTING ANY CULTURED STONE�PRODUCTS. SAFETY GLASSES AND A DUST MA5K�'�SHpULD
<br /> r�'s°°'y i`rta°P5�°"��'"E"",°a,°t�hs°�t'«,°N'"'��."�a�'d. pR�PARE Y�UR WOlRlC A�{EA � components must be wet.l hey should be noticeably damp,but '
<br /> s��«o r��s�=,ho���bi,;yar,dio��«re w�cn aw�r�b��5n�F�g 37. i Stones can also be cut ar,d shaped using wide-mouth nippers ALWAYS BE WORN WHEN CUTTING ANY � I
<br /> �uo i.�ne, re���so���eed�d. S read Cultured Stone�wall veneer out at the ob site so ou free from surface water.Mortar�must be tinted to match the CULTURED STONE�PRODUCTS. ' j
<br /> P P P 1 Y I i - 2 or a hatchet. ,
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<br /> col r f h n r ,
<br /> '+k C 6 �
<br /> 0 o t e sto e ou a e irstallin o h nc I h 'oi
<br /> o�rcy,Painted or Sealed s��dbian or wace�i�sc to on��o�!5��r�«���„��� have a good vanety of sizes,shapes and colors to choose from. y g t elp co ea t e� nt ���i � ���y��' i '
<br /> co��:e,risso��Yo�sc�«o sa�dt�i�su�,gd�.i�y��n�„g�o�se���yana�f�i,cn. Plan for some vanety and contrast in the overall design,Use small ��', lines, t ��r .< � �z�, i', Additional Information on Cutting and Fitting hlOTES: Hearthstone Installation UL Listed i
<br /> Mecal Buildings ins�u Pdma,yweam�r�Qs�s;amb�r���. stones next to large ones,heavy-textured pieces next to smooth, �; � � _`�� .: 3�3 Finished Edges-Place fir.ished edges at exposed areas. Cultured Stone°manufadured stone veneer and hearth j��, � _
<br /> �a a�d m5cau 3�-,t�.a�a°r�t�.�Ver-na��ed,ex v,d� thick stones next to thinner ones.Mixing Cultured Stone�'wall A.Starting Point ,£�, .•;� i , .
<br /> � P �� ,; � � , Cut Edges-Place cut edges within courses. products are made from non-combustible materials(UL I._isting ; �
<br /> m�i i�ch co�,ei iddd,��s�NPor,s�rzo�a. veneer from different boxes dunng apphcation will allow you to Products are applied starting from the bottom and working up. �• _, � �..� #209T.The are listed b Undervvriters Laboratories,Inc,for i '
<br /> io ize�,t�F��:�ast��ress�,ue�rd��ir��,seu-iaP����� achieve a desirable balance of stones on your finished projed. Start each ProFit�Ledgestone course level and and continue rk ����" �"' � y y ' ' .
<br /> pd��a�-nead scrcw w2r ifi'head.ot iv.°i�„A�h o� ��,�}„;��� �•', � ,x�',� Finishing Joints use as floor protecta�s and wall shields with stoves and on � j U
<br /> �,c�i�co ont���Va Per,�c�aror�yor,d��5�d�,;rr��F horizontally completing each course before starting the next, ir <����f.��>mo�c r 3��r:��d���iy co �eu:� �, �d _ , � The desi n sim licit of Pro-Fita�ed estone,Pro-Fit`�AI ine 'I I
<br /> �d���� « � �..r�,��,:>�._+z.,��a s,o�e�mz�r,.r_:i,,;, ,���ee�; � � p Y g P fireplace hearths.To comply with UL Listing,mortar joints must i
<br /> me�is�rpws a�tico t��s�ued o��P�ter PqUai to Eumpean Castle Stone is done in a similar sequence to achieve Ledgestone and European Castle Stone allows for easy not exceed%i'in width and the mortar must be even with the i �
<br /> i s��isq.«.a„d Sr�au„oc�x�ee<i 6°��,�em��� NOTE:Weather Gonditians ' ��1�"°�� -�", j
<br /> j, a random ashlar pattern.If required,cut the appropriate size !: installation of com onents and rovides a finished,ti htfit oint
<br /> o�,e��m��o�.��iy F�io�r�:,«r,��ar a�,��:iow If stone is being applied in hot or dry weather,the back of each P P� $ J top of the hcarth surface. I
<br /> ro�ry qe n��,��Fg a� component to ft at the end or top of the finish area(Fig, 18), Corner Preparation �'' between the stones.This reduces the time required for cutting, �'', Q
<br /> piece should be moistened with a fine spray of wafer or a wet i I
<br /> Fre uentl check the installation for level and ali nment. � routin and ointin . Raised Hearth
<br /> Insulatio�Board or ir,sc�u�;m,�y we�tn��-�s�s�sm b����Pr i s�a�a�s�ar brush to adequately prevent excessive absorption of moisture from y y g g g 1 8 i,
<br /> �I
<br /> Open Studs 3,4�6.s%"r�b. a er-backed ex anded mrtai larh to �i��S��#�'���� � � " �
<br /> �'P P the mortar.lf being installed ove��concrete,masonry or scratch I {,� �,�* � � , r � 1 :. Do not cantilever or extend Hearthstones more than I/z i,
<br /> Poy���,�F�,m��d rud5�5���n�a5���,�P�ec��=��m,���„�m or i°�c B.Install Corner Pieces First I �. �"��i'<�„ , 5urface Gleanin I',
<br /> Pe�sP sPe i�sc,,iiar���c�e� a°o„�e�ie�A>i r..°�0 3,,s�rai�t,coat a�,d aaow�� coat substrate,the substrate surface area should also be dampened �,a,���,��. . �ru,,��°+a�;�, S beyond direct support.When grouting the extended portion , O
<br /> FPY ' If your application requires corner pieces,start by installing a ��•�-r ., Care must be taken to avoid smearin mortar on tlie su�face � ' z
<br /> Tr��k Foam��ie PaEe� dry aa no���s�F�g.z?. before applying mortar.Surfaces should appear damp but free of ; , S of a cantilevered Hearthstone,bring the grout to the front �i � z
<br /> surface water. corner piece first,followe�by the adjoining flat pieces.Notice 2 ', of components.Accidental smears or mortar droppings should edge.Push a long galvanized nail horizontally into the grout to I � w
<br /> WEATHER RESISTANT BARRiERIWATER RESESTfYE ; that the corner pieces have a long and short Ieg.Alternate these be removed with a whisk broom or dry bristle brush only after add support,then cover the nail with martar. ' O
<br /> BARRIER (WRB) Applications should be protected from temperatures below 40°F j in opposite directions, mortar has become crumbly.Do not use a wet brush or a �
<br /> When installing manufadured stone veneer,in an exterior as mortar will not cure properly under such conditions.Do not use wire brush.Do not use acid or acid-based produets, Sealing FireplaceslHearths �I'�' � O
<br /> a lication re uirin a WRB,it is recommended that two antifi�eeze compounds to lower the freezing point of mortar.See � i, , � �
<br /> PP q � International Bui(ding Code Sedion 21043 for cold weather 3 powerwashing,sandblasting or wire-brush eleaning. If desired,sealing the Cultured Stone"facing or hearth of a I, �
<br /> separate layers ofWRa be used. C-ach layer ofWRB should freplace installation will assist in the removal of smoke ' � �
<br /> meet the requirements for Water Resistive Barner(Grade D) construction requirements. �, i ,
<br /> � and soot stains should they occur.See"Sealers"in General � ; i
<br /> as defined by ICC Acceptance G•iteria AC-38.Installation I r^ �
<br /> A.Mixing MortarlGrout i Information section for more information{page 6). �
<br /> of the WRB should follow instrudions provided by specific i v e tn�� 5,,� na d��a�d ai�a�'z�d�»«i isci,m�<c�� ���s � V� .
<br /> Using Premixed Type N mortar or components fi-om Table 2, A v� � �
<br /> manufacture� j a ���� r ie eP o��d o�de��d:s�d s�a�m�����ai,a°•�� I •
<br /> mix to a f rm,moist consistency,Mortar that is too dry and crumbly n����rAi.,xi�e�r�di�o:�nz���wau �,��va�e,��j.wo iaYE�:ot I
<br /> will not provide proper bond.Mortar that is too wet will be weal< w�a ner�es�n��n b�rr��r.(3)meta�acn. I � � � �
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