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(POTTER <br />The Symbol of Protection <br />OSYSU Series <br />Outside Screw and Yoke Value <br />Supervisory Switch <br />Small Valve Installation - 1/211 Through 2 1/211 Sizes <br />Fig 6 1 <br />Small Valve Installation <br />NOTE., If the valve stem is pre -grooved at 1 /8"minimum <br />depth; proceed to step 7. <br />1. Remove and discard "E" ring and roller from the hip rod. <br />2. With the valve in the FULL OPEN position, locate the <br />OSYSU across the valve yoke as far as possible from the <br />valve gland so that the spring loaded trip rod of the OSYSU <br />is pulled against the non threaded portion of the valve stem. <br />Position the OSYSU with the bracket near the handwheel as <br />shown in Fig. 6 if possible to avoid creating a pinch point <br />between the wheel and the OSYSU. <br />3. Loosen the locking screw that holds the trip rod in place and <br />adjust the rod length (see Fig. 5). When adjusted properly, <br />the rod should extend past the valve screw, but not so far <br />that it contacts the clamp bar. Tighten the locking screw to <br />5 in-lbs minimum to hold the trip rod in place and properly <br />seal the enclosure. <br />NOTE: If hip rod length is excessive, loosen the locking <br />screw and remove the hip rod from the trip lever. Using <br />pliers, break off the one (1) inch long notched section (see <br />Fig. 10). Reinstall trip rod and repeat Step 3 procedure. <br />4. Mount the OSYSU loosely with the carriage bolts and clamp <br />bar supplied. On valves with limited clearance use J-hooks <br />supplied instead of the carriage bolts and clamp bar to mount <br />the OSYSU. <br />RM <br />Jai I111���1111 ����` <br />Slotted mounting holes and micro -adjustment <br />feature may be used for fine adjustment of <br />switch assembly to mounting bracket. <br />Re -tighten screws to 20 in-lbs minimum. <br />make it easier to install the OSYSU so thatit does not restore <br />as it rolls over by the threads of the valve stem. <br />7. Mount the OSYSU on the valve yoke with the spring loaded <br />trip rod of the OSYSU pulled against the valve stem and <br />centered in the groove of the stem. If possible, position the <br />OSYSU with the flat side of the bracket toward the hand <br />wheel, as shown in Fig. 6, to help avoid creating a pinch <br />point between the wheel and OSYSU. When in this preferred <br />mounting position, it is usually best to use the white indicator <br />visible through the window, as illustrated in Fig. 3, to aid in <br />initially locating the OSYSU in the correct position on the <br />yoke. If the unit must be installed inverted with the white <br />indicator no longer easily visible, use the visual indicators <br />of the actuator buttons on the micro -switches, as illustrated <br />in Fig. 1, or the trip rod alignment mark on the bracket, as <br />illustrated in Fig. 2 , to aid in initially locating the OSYSU. <br />& Final adjustment can be made by slightly loosening the two <br />screws on the bracket and using the fine adjustment feature <br />(see Fig. 5). The adjustment is correct when the plungers <br />on the switches are depressed by the actuator and there is <br />no continuity between the COM and NO terminals on the <br />switches. <br />9. Tighten the adjustment screws and all mounting hardware <br />securely (20 in-lbs minimum). Check to insure that the rod <br />moves out of the groove easily and that the switches activate <br />within two turns when the valve is operated from the FULL <br />OPEN towards the CLOSED position. <br />5. Mark the valve stem at the center of the hip rod. <br />10. Reinstall the cover and tighten the cover screws to 15 in-lbs <br />6. Remove the OSYSU. Utilizing a 3/16" or 1/4" diameter <br />minimum to properly seal the enclosure. <br />straight file, file a 1 /8" minimum depth groove centered on <br />the mark on the valve stem. Deburr and smooth the edges <br />A <br />of the groove to prevent damage to the valve packing and to <br />CAUTION <br />allow the hip rod to move easily in and out of the groove as <br />Close the valve fully to determine that the stem threads do not <br />the valve is operated. <br />activate the switch. The switch being activated by the stem threads <br />NOTE., A groove depth of up to approximately 3/16" can <br />could result in a false valve open indication. <br />Potter Electric Signal Company, LLC • St. Louis, MO • Tech Support <br />866-956-0988 / Customer Service: 866-572-3005 • w vpottersignal.com <br />5401525-REVG • 6/19 PAGE OF <br />