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405 SE EVERETT MALL WAY 2025-06-24
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405 SE EVERETT MALL WAY 2025-06-24
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Last modified
6/16/2025 7:15:14 AM
Creation date
4/24/2025 10:43:09 AM
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Address Document
Street Name
SE EVERETT MALL WAY
Street Number
405
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SUPERCHARGER SAFETY MECHANISMS T _ rS L n <br /> Internal External <br /> Contactors Contactors <br /> Fuse -------- <br /> , ----- <br /> Charger <br /> B To Vehicle A <br /> modules ' r-�--► <br /> .�► <br /> modules er <br /> .!—. To Vehicle B <br /> DC Output Overcurrent Protection <br /> The Supercharger Cabinet monitors the DC output for overcurrent. In the event of overcurrent, firmware will shut down <br /> the chargers and open DC output contactors. As a backup, the Cabinet contains hardware enable lines to perform the <br /> same functions. The Supercharger Charge Post also monitors DC output current with current transducers. If any <br /> conductor exceeds a preset limit, the Charge Post Control Board will trigger a fallback mode with reduced current. <br /> Low-Voltage DC Switch and Fuses <br /> The Supercharger Cabinet's power conversion is controlled by low-voltage DC electronics powered by AC through a <br /> switch between the main AC feed and the low-voltage DC transformer. This switch opens in the event of overcurrent, or <br /> can be opened manually. When the switch opens or AC power is not present, it cuts power delivery to the low-voltage DC <br /> electronics, which shuts down charging functionality by disabling digital communication between the Supercharger and <br /> the vehicle. Fuses protect against overcurrent on the low-voltage DC lines. <br /> High Voltage Interlock Loop (HVIL) Switch <br /> When the front door or rear access panel of the Supercharger Cabinet is opened, HVIL loop switches interrupt a hardware <br /> interlock line to the Cabinet control boards, charger modules, and the DC contactors. The DC output contactors are <br /> prevented from closing when the HVIL switches are open. A microcontroller and CPLD in the Cabinet can also break the <br /> HVIL loop. <br /> Fan and Coolant Pump <br /> The Cabinet monitors coolant and ambient temperature and sets the coolant pump duty cycle and fan speed to ensure <br /> that the electronics remain in the operable temperature range. <br /> Gateway <br /> Tesla's Supercharger Service department continuously monitors the health of all equipment in the field using diagnostics <br /> communicated via a cellular(3G or 4G) gateway connection. Automated scripts flag and prioritize critical issues, and <br /> regionally distributed Supercharger Service technicians address all issues as quickly as possible. <br /> Cabinet Control Boards <br /> Two control boards, a master and a slave, control the operation of the charger modules allocated to each of up to two <br /> connected vehicles. The control boards monitor the various safety mechanisms and control the power shut-down <br /> procedure in the case of fault. <br /> Charge Post Control Board <br /> The Charge Post controller monitors current flow within the Charge Post, and also serves as an adapter between the <br /> Cabinet communications protocol and the regional vehicle charging standards. Often, DC current is split down parallel <br /> Rev. 1.0, September 2018 CONFIDENTIAL INFORMATION-SHARED UNDER NDA ONLY Page 4 of 8 <br />
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