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ESR-1854 I Most WidelyAccep-.id Trusted <br /> Page-4-of-14_ <br /> • <br /> section. Figure 3 illustrates a typical piling used in 3112-inch-outside-diameter (89 mm) pile is inserted through <br /> conjunction with a bracket. The starter consists of a the external guide sleeve. Once the 332-inch-outside- <br /> 274-inch-diameter (73 mm) steel pipe having a nominal diameter (89 mm) pile shaft has been installed through the <br /> shaft thickness of 0.217 inch, and a 23/a-inch-outside- external guide sleeve,the pile is cut approximately 6 inches <br /> diameter (60.3 mm) pipe having a nominal shaft thickness (152 mm) above the bracket. Two 114-inch-diameter <br /> of 0.19-inch, which is shop crimped and inserted in one end (32 mm) all-thread bolts are installed into the matching hex <br /> of the piling section so that approximately 6 inches of the nuts which are shop-welded to each side of the bracket <br /> connector extends out of one end of the piling section. A sleeve. A 21A-inch-square-bar support strap is then placed <br /> 24/8-inch-diameter-by-1/8-inch-thick (3.2 mm by 60.3 mm) over the all-thread bolts and centered on top of the pile.The <br /> ASTM A36 steel soil plug is shop-welded inside the support strap is then attached to the bracket with two <br /> 278-inch (73 mm) starter section against the 23/8-inch 11A-inch(32 mm)hex nuts screwed down on the all-threads. <br /> (60.3 mm)connector.The starter section is jobsite-installed Figure 5 shows additional details. <br /> into the end of the initial piling and leads the piling in order 3.2.3.3 Support Bracket #4038.1: This bracket is similar <br /> to expand the soil away from the piling with a to the 4021.1 bracket but is designed for lighter loads and <br /> 31/2-inch-outside-diameter (89 mm) steel ring having a is only used with the helical pile system on existing <br /> nominal wall thickness of 0.254 inch, shop-welded to the structures to support axial compressive loads. The bracket <br /> starter section 1 inch (25.4 mm) from the bottom edge to a <br /> reduce skin friction. Figure 4 illustrates a typical starter joint. is constructed of a /a-inch-thick (9.5 mm) steel plate bent <br /> to a 90-degree angle seat measuring 10 inches wide <br /> A steel pipe guide sleeve, shown in Figure 3, is used to <br /> laterally strengthen the driven pile. The starter, guide (254 mm) by 9 inches (229 mm) long on the horizontal leg <br /> sleeve, and pilings are coated with polymer coating and 7 inches(178 mm)long on the vertical leg. The seat is <br /> complyingwith AC228 and havinga minimum coatingwelded to a 31/2-inch-outside-diameter (89 mm) steel <br /> bracket sleeve. The 2/ainch-outside-diameter(73 mm) pile <br /> thickness of 18 mils (0.46 mm), as described in the is inserted through the bracket sleeve. Once the 2'/8-inch- <br /> approved quality documentation. outside-diameter(73 mm)pile has been installed,the pile is <br /> 3.2.3 Brackets: Brackets are constructed from steel plate cut approximately 6 inches above the bracket.Two 1-inch- <br /> and steel pipe components, which are factory-welded diameter (25 mm) all-thread bolts are installed in matching <br /> together. The different brackets are described in Sections nuts which are factory-welded to each side of the bracket <br /> 3.2.3.1 through 3.2.3.7.All brackets are coated with polymer sleeve.A 314-inch-thick(19 mm)support strap is then placed <br /> coating complying with AC228 and having a minimum over the all-thread bolts and centered on top of the pile.The <br /> Thickness of 18 mils (0.46 mm), as described in the support strap is then attached to the bracket with two 1-inch <br /> approved quality documentation. (25 mm)hex nuts screwed down on the all-threads.Figure 6 <br /> 3.2.3.1 Support Bracket#4021.1:This bracket is used to shows additional details. <br /> support existing concrete foundations supporting axial 3.2.3.4 Support Bracket #4039.1: This is a low-profile <br /> compressive loading. The bracket is constructed of a bracket used to underpin existing structures to support axial <br /> 3/8-inch-thick (9.5 mm) steel plate bent to a 90-degree compressive loads where the bottom of the footing is <br /> angle seat measuring 10 inches (254 mm) wide by approximately 6 inches to 10 inches below grade. The <br /> 9 inches (229 mm) long on the horizontal leg and 7 inches bracket is constructed of a 318-inch-thick(9.5 mm)steel plate <br /> (178 mm)on the vertical leg.The seat is factory-welded to a measuring 10 inches (254 mm) wide by 6.75 inches <br /> 41/2-inch-outside-diameter (114 mm) steel bracket sleeve (172 mm) long, factory-welded to a 41/2-inch-outside- <br /> having a nominal wall thickness of 0.438 inch. The external diameter(114 mm)steel bracket sleeve. The external guide <br /> guide sleeve, a 31/rinch-outside-diameter (89 mm) steel sleeve, a 31/2-inch-outside-diameter (89 mm) steel pipe, is <br /> pipe having a nominal wall thickness of 0.254 inch, is inserted through the bracket sleeve. The 27/8-inch-outside- <br /> inserted through the bracket sleeve. The 27/8-inch-outside- diameter(73 mm)pile is inserted through the external guide <br /> diameter(73 mm)pile is inserted through the external guide sleeve. Once the 27/8-inch-outside-diameter (73 mm) pile <br /> sleeve. Once the 27/8-inch-outside-diameter (73 mm) pile has been installed, the pile is cut approximately 6 inches <br /> shaft has been installed through the external guide sleeve, above the bracket.Two 1-inch-diameter (25 mm)all-thread <br /> the pile is cut approximately 6 inches above the bracket. bolts are installed in matching hex nuts which are factory <br /> Two 1-inch-diameter (25 mm) all-thread bolts are installed welded to each side of the bracket sleeve. A 3/4-inch-thick <br /> into the matching nuts which are factory-welded to each (19 mm) support strap is then placed over the all-thread <br /> side of the bracket sleeve. A 3/4-inch-thick(19 mm) support bolts and centered on top of the pile. The support strap is <br /> strap measuring 5 inches (127 mm) long by 2 inches then attached to the bracket with two 1-inch (25 mm) hex <br /> (51 mm)in width is then placed over the all-thread bolts and nuts screwed down on the all-threads. This bracket can be <br /> centered on top of the pile. The support strap is then used with both the helical and driven pile systems.Figure 7 <br /> attached to the bracket with two 1-inch (25 mm) hex nuts shows additional details. <br /> screwed down on the all-threads.This bracket can be used 3.2.3.5 Slab Bracket #4093: This bracket is used to <br /> with both the helical and driven pile systems. Figure 5 underpin and raise existing concrete floor slabs to support <br /> shows additional details. axial compressive loading.The slab bracket consists of two <br /> 3.2.3.2 Support Bracket#4021.55:The bracket is similar 20-inch-long (508 mm) steel channels (long channels) <br /> to the 4021.1 bracket but is designed to support larger axial spaced 31/2 inches (89 mm) apart, with two sets of 6-inch- <br /> compressive loads from existing structures. The bracket is long (152 mm) channels(short channels) welded flange-to- <br /> constructed of a 3/8-inch-thick(9.5 mm)steel plate bent to a flange(face-to-face)and then factory-welded to the top side <br /> 90-degree angle seat measuring 10 inches (254 mm) wide of each end of the long channels.One-quarter-inch-thick-by- <br /> by 9 inches (229 mm) long on the horizontal leg and 4-inch-by-5-inch(6 mm by 102 mm by 127 mm)steel plates <br /> 7 inches (178 mm) on the vertical leg. The seat is factory- are factory-welded on the bottom on each end of the long _ <br /> welded to a 512-inch-outside-diameter (140 mm) steel channels. The bracket sleeve is 31/2-inch-outside-diameter, <br /> bracket sleeve having a nominal wall thickness of (73 mm)steel tube factory-welded to and centered betwee <br /> 0.375 inch.The external sleeve,a 41-inch-outside-diameter the two long channels. Two 1-inch-diameter (25 m <br /> mm) steel pipe havinga nominal wall thickness of coupling hex nuts are factory-welded to the long channel ' <br /> (114 pP <br /> 0.438 inch, is inserted through the bracket sleeve. A on each side of the bracket sleeve. Once the 2'/8-inch- <br />