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Refrigerant Safety <br />Anhydrous ammonia is a colorless, pungent, corrosive, and toxic liquefied gas, easily identified by <br />its odor. Ammonia expands 850 times when turning from a liquid to a gas; ammonia equipment <br />exposed to fire may vent through safety relief valves, or can rupture or explode. Liquid ammonia <br />that is isolated in equipment or piping and allowed to warm can rupture the equipment violently. <br />Ammon is is lighter than air so it will rise, although it may be very cold when released which may <br />cause itto hover rtially. It may accumulate in confined spaces and enclosed spaces without <br />active ventilation. Personswill notwilli nglystay in atmospheres that aretoxic. Exposure to liquid <br />may cause blindness and frostbite as well as severe chemical burns. Consult the MSDS before <br />working with ammonia. <br />Freon refrigerants primary safety hazards are asphyxiation and frostbite. Although they have low <br />toxicity, Freon leaks kill more people than ammonia. Freon is odorless and will silently displace <br />the air in a space until there is not enough to support We. Consult the MSDS before working with <br />Freon. <br />WELDINGAND CUTTING GUIDELINES <br />Procedures <br />The purpose of this procedure is to protect employees, customers and property from potential fire, <br />explosions and other dangers resulting from cutting and welding. This procedure defines hot work <br />as any activity which results in sparks, fire, molten slag, or hot material, which has the potential to <br />cause fires and explosions. <br />Anhydrous Ammonia <br />In general, welding and hot work in contact with a refrigerating system constitutes a hazard. The <br />probability exists for a flammable ammonia/refrigeration oil/air mixture to be present within a <br />component being modified. - By itself, anhydrous ammonia is considered a stable compound and is <br />hard to ignite. However, the combination of high temperatures, ammonia, refrigeration oil and air <br />can create an expbsive situation. Anhydrous ammonia's explosive range is 15% - 26%, which <br />converts to 150,000 ppm to 260,000 ppm by volume. The presence of refrigeration oil can reduce <br />this by half. <br />Hot Work ata Customers Job Site <br />Teknotherm will review the host employer's hot work plan prior to beginning work. The job <br />supervisor will complete and authorize the hot work permits for Teknotherm as needed. <br />Hot Work on a Marine Vessel <br />Hot Work on a marine vessel requires additional atmospheric testing and compliance with the <br />requirements set forth in the Shipboard Fire Safety Plan. Teknotherm will follow the host <br />employer's hot work policies when welding onboard a vessel. <br />Transporting, Moving and Storing Compressed Gas Cylinders <br />• Keep valve protection caps in place when not being used. Do not use oil to lubricate caps or <br />valves. <br />• When cylinders are hoisted, use a pallet. Do not hoist with a choker sling. <br />• Move cylinders by tilting and rolling them on their bottom edges. Prevent cylinders from being <br />