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SECTION 01400 <br />QUALITY CONTROL <br />3. Welding Requirements: Special inspection shall be provided by the testing <br />agency for all welding in accordance with the Building Code. <br />a. Nondestructive testing shall be performed as required by the Building <br />Code and AWS D1.1 as specified herein for all shop and field welds. <br />b. All welds shall be visually inspected. Welds considered suspect shall be <br />further checked by other means deemed necessary by the welding <br />inspector. <br />c. Ultrasonically test 100 percent of all complete penetration welds and 100 <br />percent of all partial -penetration column splice welds. <br />d. Ultrasonically test all joints where the base metal is thicker than 1 '/2 <br />inches, when subjected to through -thickness weld shrinkage strains. The <br />joint shall be ultrasonically inspected for discontinuities directly behind <br />such welds after joint completion. <br />e. When ultrasonic indications arising from the weld root cannot be <br />interpreted as either a weld defect or the backing strip itself, the backing <br />strip shall be removed at the expense of the Contractor, and if no root <br />defect is visible, the weld shall be re -tested. If no defect is indicated on <br />this re -test, and no significant amount of weld metal has been removed, <br />no ''urther repair is necessary. If a defect is indicated, it shall be repaired <br />at no expense to the owner. <br />I. Perform magnetic Particle (MP) tests of fillet welds larger than 5/16 inch. <br />g. The inspector shall perform magnetic particle testing in accordance with <br />ASTM E709 for any questionable welds. <br />h. See Specification Section 05120 "Structural Steel", for additional <br />testing/quality control requirements. <br />i. Exceptions: <br />1) When approved by the Resident Engineer, the rate of testing for <br />ultrasonic testing of complete -penetration welds may be reduced in <br />accordance with the following: <br />a) The non-destructive testing rate for an individual welder or <br />welding operator may be reduced to 25 percent, provided the <br />reject rate is demonstrated to be 5 percent or less of the welds <br />tested for the welder or welding operator. A sampling of at least <br />40 completed welds for a job shall be made for such reduction <br />evaluation. Reject rate is defined as the number of welds <br />containing rejectable defects divided by the number of welds <br />completed. <br />b) For complete penetration groove welds on materials less than <br />5/16 inch thick, nondestructive testing is not required provided <br />continuous inspection is provided. <br />c) When approved by the building official, nondestructive ultrasonic <br />testing may be performed in the shop of an AISC approved <br />fabricator utilizing qualified test techniques in the employment of <br />the fabricator. <br />2) Other ultrasonic or magnetic particle testing may be reduced by <br />approval of the Resident Engineer upon presentation of satisfactory <br />documentation submitted by the Contractor. <br />3) There shall be no exceptions to the testing requirements for the SFRS. <br />4. Bolling Requirements: All inspection shall conform to the requirements of <br />the current edition of the "Specification for Structural Joints Using ASTM <br />Capital Projects Commuter Rail 01400-7 IFB No. RTA/CP 21-06 <br />Everett Station Phase 2 QUALITY CONTROL <br />