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I Section 40 90 00 PROCESS CONTROL SYSTEM GENERAL PROVISIONS c. Submit all associated test and calibration forms (Instrument, motor, wire, etc.). d. Run all motors (in HAND) to verify correct operation and rotation. e. Provide all equipment and instrument labels per spec. f. Test operation of"packaged sub systems". 3. Prior to any equipment being put into automatic operation, every digital and analog input and output shall be tested for correct operation and witnessed by the Owner's representative. The Contractor shall provide a set of the PLC Card drawings and instrument and control wiring diagrams on 81/2x11" sheets for a check-off list of all inputs and outputs. If a point cannot be verified within 5 minutes of starting the check that point shall be noted as a punch list item to be corrected and re-tested at a later time. 4. Definition: Successfully I/O Tested. A piece of equipment of system shall be considered "successfully I/O tested" when all of the I/O for that equipment has been tested and verified by both the programmer and the Owner's representative and checked off of the wiring diagrams or PLC I/O card drawings. Note: The City must witness and verify all I/O testing. 5. Once all I/O associated with a piece of equipment of system has been successfully tested, then the equipment or system will be deemed ready for program testing. I 6. INPUTS: a. The Contractor shall simulate an actual field condition whenever possible to provide both the digital and analog signal inputs into the PLC and these will be verified by the programmers. Where an actual field simulation is not practical, then the Contractor shall jumper the digital inputs at a point closest to the field device as possible and shall use an analog loop simulator for analog inputs. b. Analog inputs shall be tested at 0, 25%, 50%, and 100% of full range. 7. OUTPUTS: a. The programmer will simulate outputs from the PLC and the I Contractor shall verify the field operation of the output. The field operation verification shall be by actual operation of equipment when possible. When actual field operation of equipment is not I practical for verification, then the Contractor shall use volt and amp metering to verify digital and signal outputs. b. Analog outputs shall be tested at 0, 25%, 50%, and 100% of full I range. D. PROGRAM TESTING 1. The Contractor shall provide field support to the programmer for testing of the program. The Contractor shall provide field simulation of equipment as needed by the programmer to test all monitoring and alarm functions of the programming. The Contractor shall anticipate that the program City of Everett 40 90 00-16 January 2022 Evergreen Pump Station Modifications UP3747-3 Issued for Bid